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From Branch to Box: How Fruit Robots Are Changing Orchard Harvesting

From Branch to Box: How Fruit Robots Are Changing Orchard Harvesting

The global fruit industry is facing a pivotal transformation. Between rising labor shortages, increasing consumer demand, and the growing need for sustainability, traditional harvesting methods are being replaced by advanced robotic harvesters that can pick, sort, and optimize yield faster and more efficiently than ever.

This article explores how cutting-edge fruit-picking robots are already being used in the field, and how they’re reshaping orchard economics—from branch to box.

  • Manufacturer: FFRobotics
  • Best For: Apples, citrus, pomegranates

The FFRobot Harvester is equipped with 12 robotic arms, each fitted with soft, flexible grippers or suction mechanisms that mimic human hand movements. Using computer vision and AI, the robot detects the ripeness of each fruit and carefully removes it from the tree without bruising.

  • Up to 10,000 picks per hour
  • Multi-crop support: Adjusts to different fruit types
  • Non-stop harvesting: Operates in daylight and darkness
  • Integrated with data platforms for crop analytics
  • Requires orchards to be robot-friendly (specific pruning styles)
  • Initial purchase cost is high (estimated ~$300,000 per unit)
  • Not ideal for steep or irregular terrain

A 2023 pilot program in Washington State, led by the Washington Tree Fruit Research Commission and reported in the Good Fruit Grower Journal, found that FFRobotics’ system reduced seasonal labor needs by up to 50% and improved harvesting consistency across day and night operations. According to the study, ROI for large orchards could be achieved in 3.5 to 4 harvest seasons, factoring in labor cost savings and reduced fruit bruising.(source)

  • Manufacturer: Tevel
  • Best For: Apples, nectarines, plums, peaches

Tevel’s FARs are AI-powered drones tethered to a ground vehicle. Each drone is equipped with a computer vision system and suction-based picking tool. Drones detect, locate, and harvest only ripe fruit with gentle precision, reducing waste and bruising.

  • 6–8 drones operate per vehicle simultaneously
  • Real-time ripeness recognition
  • Lightweight and non-intrusive
  • Designed to complement human labor, not fully replace it
  • Sensitive to weather conditions (especially wind)
  • Needs connectivity (LTE or Wi-Fi) for real-time cloud processing

In 2022, Tevel’s FARs were deployed in commercial orchards in Italy, focusing on apricot harvesting. According to a report by Future Farming, the system was set to start harvesting apricots in Italy from June 2022. Additionally, Tevel’s technology has been recognized for its innovation in the field of autonomous harvesting. The company was named a winner in the ‘Top-10 New Product’ competition at the World Ag Expo in Tulare, California. These deployments and recognitions underscore Tevel’s commitment to advancing autonomous fruit harvesting solutions.(source)

Here’s how growers are integrating these robots:

  • USA (Washington): Apple growers use FFRobots during peak season when labor is tight, especially for day-and-night shifts.(source)
  • Spain (Catalonia): Tevel’s drones were used in stone fruit orchards to supplement a reduced human workforce. (source)
  • New Zealand: Mixed fleets using both ground-based and aerial harvesters are becoming the new norm for export-quality apples. (source)
FeatureBenefitsChallenges
Precision PickingHigher fruit quality, less bruisingSlower on difficult tree geometries
Reduced Labor DependencyCost savings, fewer staffing issuesHigh capital investment
Data CollectionBetter forecasting and yield planningRequires digital literacy for operators
24/7 OperationExtended harvest windowsSome terrain or weather limitations

Fruit-harvesting robotics are evolving rapidly. Expect to see:

  • Full fleet automation: Transport + harvest robots working in tandem
  • AI-assisted forecasting: Predict ripeness, yield, and optimal harvest times
  • Plug-and-play integration: Robots compatible with farm ERP systems
  • Cost reductions as adoption scales

Companies like AgXperience Robotics and Octinion are planning modular robots that can adapt to farm size, crop type, and budget constraints—ideal for small-to-mid-sized orchards.

Reach out to us at SmartHubShopper.com for curated recommendations based on your orchard’s specific needs.

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